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A geothermal heat pump or ground source heat pump (GSHP) is a central heating and/or cooling system that pumps heat to or from the ground.  Ground source heat pumps harvest heat absorbed at the Earth's surface from solar energy.  It uses the earth as a heat source (in the winter) or a heat sink (in the summer). This design takes advantage of the moderate temperatures in the ground to boost efficiency and reduce the operational costs of heating and cooling systems, and may be combined with solar heating to form a geosolar system with even greater efficiency. Ground source heat pumps are also known as "geothermal heat pumps" although, strictly, the heat does not come from the centre of the Earth, but from the Sun.

Ground source heat pumps use pipes which are buried in the ground to extract heat from the ground. This heat can then be used to heat radiators, underfloor or warm air heating systems and hot water in a building.

A ground source heat pump circulates a mixture of water and antifreeze around a loop of pipe – called a ground loop – which is buried in the ground outside the building. Heat from the ground is absorbed into the fluid and then passes through a heat exchanger into the heat pump. The ground stays at a fairly constant temperature under the surface, so the heat pump can be used throughout the year – even in the middle of winter.

The length of the ground loop depends on the size of the building and the amount of heat needed. Longer loops can draw more heat from the ground, but need more space to be buried in. If space is limited, a vertical borehole can be drilled instead.

The benefits of installing a ground source heat pump (GSHP) include:

  • Lower fuel bills, especially when replacing conventional electric heating systems
  • Could be eligible for income through the government’s Renewable Heat Incentive (RHI*) for non-domestic buildings
  • Lower the building’s carbon emissions, depending on which fuel you are replacing
  • Can be used to heat and provide hot water
  • Needs little maintenance – GSHP’s are known as ‘fit and forget’ technology.
  • Renewable Heat Incentive – Commercial RHI - Owners of ground source heat pumps systems (and other eligible renewable heat technologies) installed since 15 July 2009, can apply to Ofgem to be paid around 10 pence/kWhour of renewable heat generated for the next 20 years.

Unlike gas and oil boilers, heat pumps deliver heat at lower temperatures over much longer periods. During the winter they may need to be on constantly to heat the building efficiently. Occupants will also notice that radiators won't feel as hot to the touch as they might do when using a gas or oil boiler.

Heat from the ground is absorbed at low temperatures into a fluid inside a loop of pipe (a ground loop) buried underground. The fluid then passes through a compressor that raises it to a higher temperature, which can then heat water for the heating and hot water circuits of the house. The cooled ground-loop fluid passes back into the ground where it absorbs further energy from the ground in a continuous process as long as heating is required.

Normally the loop is laid flat or coiled in trenches about two metres deep, but if there is not enough space a vertical loop down into the ground can be installed to a depth of up to 100 metres.  Heat pumps have some impact on the environment as they need electricity to run, but the heat they extract from the ground, the air, or water is constantly being renewed naturally.

In July, retail giant Sainsbury’s launched the installation of their 12th Ground Source Heat Pump at their store at London Colney in St. Albans.  They have showcased their use of this innovative technology that taps renewable energy from deep underground to provide energy efficient heating, hot water and cooling for the stores.  The roll out of Ground Source Heat Pumps at 12 stores follows Sainsbury’s successful world-first use of the geo-thermal technology at its Crayford store, enabling it to supply 30 per cent of its energy from on-site renewable sources.  It has also installed 74 biomass boilers since 2008, which use wood pellets - a renewable resource - to heat stores rather than using fossil fuel-based gas.

GSHP Resources

The Ground Source Heat Pump Association - The Association provides information on GSHPs via a this website and telephone helplines and makes presentations to promote the ground source industry to key audiences.

Energy Savings Trust – Advice to homeowners on Ground Source Heat Pumps, installation, financial benefits, Planning permissions.

B&ES - Ground Source Heat Pump Guidance - Great resources that will provide more detail on Ground Source Heat Pumps

B&ES – TR 30 - The first part of the forthcoming suite of TR30 publications, this looks at different applications of Heat Pumps technology.  It provides generic installation requirements for a range of renewable energy systems including biomass fuels, solar hot water and combined heat and power (CHP).

Ground source heat pump

Image Credit: Advance NRG

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In some sectors like food retail, food processing and manufacturing, distribution and storage, refrigeration can account for a significant proportion (50-90%) of overall site energy costs.  Against these high costs, even a small reduction in refrigeration energy use can offer significant cost savings resulting in increased profits.  It doesn’t need to be expensive.  Up to 20% can be cut in many refrigeration plants through actions that require little or no investment.  Here are six easy ways to reduce the energy used by your refrigeration system.

  1. Regular inspections - Get into the habit of inspecting your system - early warning signs allow you to take action before any problem gets worse. Look for ice build-up on evaporators, debris on condensers, broken fans, and snow and ice in cold stores.  Bubbles in sight glasses can indicate a refrigerant leak.  Marking pressure gauges for summer and winter can help you identify when compressors are working too hard.  Listen for unusual noises, which could suggest damaged fans, out of balance motors, worn bearings or short-cycling compressors.  If you’re familiar with your own refrigeration plant you’re more likely to recognise when it is working well and when it needs attention.
  2. Regular maintenance - Refrigeration systems need regular maintenance to ensure they continue to perform efficiently and reliably.  Ensure that your units are regularly serviced and check that condensers and evaporators are kept clean and fans and defrost systems are working correctly.  Set up a maintenance contract with an accredited F-Gas registered service provider to ensure that your plant is safe, efficient, leak free and reliable.  This will also reduce the cost of breakdowns and emergency service calls.
  3. Know your controls - Get to know your system controls - Most refrigeration systems are automatic, with controls that switch the compressors and fans on and off.  Basic controls work off a thermostat, while more advanced controls monitor factors such as the cooling load, the build-up of ice, ambient weather conditions and can even optimise your systems performance to reduce your energy usage even further.  If you can, only cool to the temperature that you need.  Every 1°C saved could reduce your energy consumption by 2%.
  4. Reduce the load & minimise wastage - Only refrigerate your product, space or process where you really need to. Many applications (such as factory production areas) only require refrigeration at certain times.  No matter how efficient your refrigeration system is, it will still use energy, so if you don’t need refrigeration, turn it off.  Where refrigeration is required, keep it at the highest possible temperature.  Turning up the thermostat will reduce the load on the refrigeration system and cut energy costs.  Reduce infiltration by improving door management, using night blinds or strip curtains and switching off lights in the cooled space out of hours.  Larger systems will benefit from using free cooling, raising process temperatures and improving control of other equipment such as pumps and fans.  Invest in sound pipe insulation. Insulation that is badly applied and maintained adds to your energy costs, through lost cooling capacity and reduced compressor efficiency.
  5. Better housekeeping - Don’t overstock cabinets. Keep air grilles clear. Close blinds and night covers. Close doors and maintain door seals.  Don’t overfill – Cool air needs room to circulate.  A unit will be most efficient if it is not overfilled.  Product should not block the grilles at the front of a retail display cabinet or obstruct the airflow to and from the coolers in cold rooms, as this will increase energy consumption and compromise food temperatures.  Keep doors closed - Make sure doors aren't left open for longer than absolutely necessary. Loading and unloading tasks should be carefully organised.  Make sure the product loaded hasn’t been warmed up by being left in an ambient temperature
  6. Improve layout and location of systems and units - Keep refrigeration units far away from any sources of heat (including direct sunlight) and draughts. Severe draughts can increase the energy consumption of open fronted display cabinets by up to 95%.  Cabinets located near doorways or ventilation grilles can draw cold air into the shopping area.  Leave adequate space around the unit's vents so it can draw in and expel air.

The Carbon Trust refrigeration technology guide introduces the main energy saving opportunities for businesses and demonstrates how simple actions can save energy, cut costs and increase profit margins.

If you’d like to find out more about how to reduce the Energy Costs of your Refrigeration System be sure register your interest at and subscribe to our updates.

Let’s take a look at some of the refrigeration and air conditioning courses available and how you can go about enlisting to ensure compliance with the F-Gas regulations or as part of a Refrigeration, Air Conditioning and Heat Pump (RACHP) apprenticeship.

Choosing the best training course in the RACHP industry should not be a difficult process.  There are many courses available, so we thought it would be a good idea to provide a brief guide in the selection process when deciding which course is best for you to ensure compliance with the F-Gas regulations or if you are considering a RACHP apprenticeship.

F-Gas Qualifications
Since July 2011 all personnel carrying out installation, maintenance or servicing of stationary refrigeration, air-conditioning or heat pump equipment that contains or is designed to contain F-Gas refrigerants must hold the relevant designated qualifications stated in regulation EC303/2008

There are four categories of F-Gas certification:

Category I - certificate holders may carry out all of the following activities for any size of stationary RACHP systems containing HFC refrigerants - leakage checking, refrigerant recovery, installation, maintenance and servicing

Category II - certificate holders may carry out refrigerant recovery, installation, maintenance and servicing, in relation to stationary RACHP systems containing less than 3 kg of fluorinated greenhouse gases (or less than 6 kg for systems that are hermetically sealed and labelled). Category II certificate holders may also carry out leak checks on any plant provided that it does not entail breaking into the refrigeration circuit containing fluorinated greenhouse gases.

Category III - certificate holders may carry out refrigerant recovery in relation to stationary RACHP systems containing less than 3 kg of fluorinated greenhouse gases (or less than 6 kg for systems that are hermetically sealed).

Category IV - certificate holders may carry out leak checks on any stationary RACHP plant provided that it does not entail breaking into the refrigeration circuit containing fluorinated greenhouse gases.

There are currently two approved providers for the Qualifications - City &Guilds and cskills (CITB)    

To comply with the F-Gas Regulation’s training and certification requirements the options are ONE of the certificates below:

City & Guilds

1 - F GAS and ODS Regulations (2079)

This qualification is a licence to practice for those working on fluorinated gases (F-gases) and ozone-depleting  substances (ODS) on stationary refrigeration, air-conditioning and heat pump system equipment in England, Wales, Northern Ireland and Scotland.

This qualification is for refrigeration, air-conditioning and heat pump system engineers working with fluorinated gas and ozone depleting substances.

2079-11 (category 1) Leak detection, recovery, installation, service & maintenance
2079-12 (category 2) Installation, service & maintenance of equipment with a charge of less than 3kg (6kg if hermetically sealed) and leakage checking2079-13 (category 3) Recovery of refrigerant2079-14 (category 4) Leakage checking

Level 2 Award in F-Gas and ODS Regulations (2079) - Qualification handbook

2 - Refrigeration and Air Conditioning (6187)
These qualifications cover all the essential skills you need for installing and maintaining refrigeration, air-conditioning and heat pump systems – see link further down page

(Category 1)

3 – Certificate of unit credit: Level 2 Handling Fluorinated gasses and Ozone-depleting Substances
6187-01 (unit 230/530) Installing, Testing and Maintaining Air Conditioning and Heat Pump Systems
6187-02 (unit 230/530) Installing and Maintaining Refrigeration Systems

(Certificate of unit credit: “Level 2 Handling Fluorinated gases and Ozone-depleting Substances – category 1 personnel (D/502/0629)” applicable on completion of units 230 and 530 of the 6187-01 or 6187-02 NVQ diplomas from The City and Guilds of London Institute)

4 - Refrigeration and Air-conditioning (7189)
A qualification in refrigeration and air-conditioning and heat pump systems which will help you gain employment and progress onto an NVQ.

These qualifications are intended for those wanting to gain the skills and knowledge necessary to enter the refrigeration, air-conditioning and heat pump industry.  They are also suitable for those already employed within the industry – see link further down page

(Category 1)

5 – Certificate of unit credit: Level 2 Handling Fluorinated gasses and Ozone-depleting Substances
7189-02 (unit 209/509) Refrigeration, Air Conditioning and Heat Pump Systems
7189-03 (unit 209/509) Refrigeration, Air Conditioning and Heat Pump Systems

(Certificate of unit credit: “Level 2 Handling Fluorinated gases and Ozone-depleting Substances – category 1 personnel (D/502/0629)” applicable on completion of units 209 and 509 of the 7189-02 or 7189 -03 NVQ diplomas from The City and Guilds of London Institute)

cskills (CITB)

Safe handling of refrigerants

J11 (category 1) Safe handling of refrigerantsJ12 (category 2) Safe handling of refrigerants - restricted to equipment with a charge of less than 3kg (6kg if hermetically sealed)

Recovery of refrigerants
 J13 (category 3) Recovery of refrigerants - restricted to equipment with a charge of less than 3kg (6kg if hermetically sealed)

Leak checking without system break in
J14 (category 4) Leak checking without system break in
Further information regarding course content can be downloaded here:  cskills F-Gas Regulations Options

Considering a RACHP apprenticeship?
There are two levels of Modern Apprenticeships:

  • Intermediate/Foundation
  • Higher/Advanced.

To achieve an Intermediate/Foundation Apprenticeship, qualifications at National Vocational Qualification (NVQ) Level 2 are required, and for a Higher/Advanced Apprenticeship, qualifications at NVQ Level 3 are required. There are also additional requirements such as – functional skills or GCSE equivalents – see the RAC Apprenticeship Handbook from SummitSkills  : SummitSkills Apprenticeship Framework – Refrigeration and Air Conditioning

(In Scotland an SVQ is the equivalent of an NVQ)

The current NVQs available are:

City & Guilds

Refrigeration and Air Conditioning (6187)
6187-01 Level 2 NVQ Diploma in installing, testing and maintaining air conditioning and heat pump systems
6187-02 Level 2 NVQ Diploma in installing and maintaining refrigeration systems
6187-03 Level 3 NVQ Certificate in Installing and Commissioning Air Conditioning and Heat Pump Systems
6187-04 Level 3 NVQ Certificate in Servicing and Maintaining Air Conditioning and Heat Pump Systems
6187-05 Level 3 NVQ Certificate in Installing and Commissioning Refrigeration Systems
6187-06 Level 3 NVQ Diploma in Servicing and Maintaining Refrigeration Systems
6187 Level 2 Diploma - Qualification handbook v2
6187 Level 3 Certificate Diploma - Qualification handbook v2

Refrigeration and Air-conditioning (7189) is a qualification in refrigeration, air-conditioning and heat pump systems and can be suitable for those who are not yet following an NVQ.
7189-02 Level 2 Diploma in Refrigeration, Air Conditioning and Heat Pump Systems
7189-03 Level 3 Diploma in Refrigeration, Air Conditioning and Heat Pump Systems
7189-02 Level 2 Diploma - Qualification handbook v1-1
7189-03 Level 3 Diploma - Qualification handbook v1-1

Two useful qualification/careers maps are available here:

Summit Skills – Building Services Engineering (BSE) Career Map
ACRIB – Refrigeration & Air Conditioning Qualifications Route Map

EAL also provide theory qualifications in refrigeration and air-conditioning (not linked to the NVQs)
EAL Level 2 Certificate in Refrigeration/Air-conditioning Equipment Engineering Technology

To find out where you can study for any of the above courses, contact your local college or you can visit the City & Guilds  or cskills websites to find your nearest accredited training provider.

Related Articles:


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Retrofits of refrigeration display cases with glass doors will lead to substantial energy savings, as it is anticipated that when carried out properly there will be a reduction in the overall case heat load by between 50-80% - when compared with open case performance.

Other system improvements such as upgrading to EC fan motors, installing LED energy-efficiency lighting, and raising case evaporating temperatures, can also reduce the heat load from the refrigerated display cases. it is important that the refrigeration system configuration is re-evaluated to match system operation to the load profile.

Improper reconfiguration of refrigeration systems is the predominant cause of case retrofit projects not delivering the expected results. Here, we take a look at some guidelines on how to properly reconfigure and re-commission refrigeration systems after retrofitting open cases with doors.

Let’s take a look…

  1. 1.       Load-Profile Evaluation

The first step in properly reconfiguring the refrigeration system should consist of a thorough analysis of the load profile for the cases. Ideally, such system analysis would have been performed as part of the initial engineering assessment in the preplanning phase of the retrofit.

Perform a detailed analysis that accounts for periods of maximum customer traffic and adverse ambient conditions. Maximum heat load estimates will be necessary to ensure that the reconfigured refrigeration system is still capable of delivering the needed cooling capacity under the most extreme conditions that it will encounter so as to ensure product freshness and food safety.

  1. 2.       Refrigerant Reclamation

When working with refrigeration systems, it is imperative that refrigerant leaks are prevented. Before any work requiring opening of the refrigeration system, refrigerant should be evacuated from the affected portions of the system. Refrigerant evacuated from the system should be reclaimed and/or recycled as per the appropriate refrigerant handling guidelines and f-gas regulations.

  1. 3.       Compressor Rack and Control Configuration

Proper modification of the compressor packs and adjustment of refrigeration system controls constitutes one of the most significant and important aspects of the retrofit process. Installation of doors on open cases, which are traditionally the largest contributors to the refrigeration system heat load, will result in markedly different operating conditions for the compressor packs. Failure to properly re-commission the packs to best match the case loads will result in a mismatch between the load steps of the pack and the actual loads from the cases, resulting in excessive compressor cycling. This mode of operation is much less efficient than the higher-duty cycle operation typically observed when the refrigeration system is matched to the load. Moreover, the added stress of starting and stopping (short-cycling) can lead to excessive wear and tear on compressors, resulting in shortened operational life and additional repair costs.

In addition to performing any necessary modifications to the compressor packs and controls to accommodate the new refrigeration load, the refrigeration contractor should take this opportunity to thoroughly inspect the pack and related equipment for any existing damage or wear and perform the necessary maintenance or repairs to ensure optimum performance. Standard maintenance checks of the compressors, in accordance with the recommendations of the compressor manufacturer, should be performed.

The contractor coordinating the retrofit operation should examine the following areas related to the compressor packs and refrigeration system controls.

  1. 4.       Compressor Pack Configuration

In many cases, the decreased load on the compressor pack due to the addition of display doors to open cases will necessitate physical changes to the packs in order to accommodate the modified refrigeration characteristics. Results of calculations of the case heat load under various sets of operating conditions, performed prior to case retrofit operations, should be the key driver for changes to the pack configurations.

In many cases, the reduction in peak heat load seen by the pack will be significant enough to warrant the disabling of one or more compressors on the pack. In this instance, care should be taken to ensure that the pack remains configured in a manner so as to provide appropriate capacity regulation in order to mitigate excessive compressor cycling and product temperature fluctuations. For example, on a pack with differently sized parallel compressors, it may be desirable to disable stages of the larger compressors first, while leaving the smaller ones in place to allow for more load control. Load steps should be compared against anticipated heat load increments, and further compressor changes may be required if the disparity is significant.

In addition to potential reconfiguration of the compressors themselves, additional modifications may need to be made to the following pack components to ensure optimal performance:

• Oil return: Attention should be paid to the suction risers in ensuring proper oil return. If the risers are not properly sized, the rate of lubricant return may be insufficient and damage to the compressors could occur. In many cases, the existing risers will be sufficient. However, the design engineer overseeing the project should verify that this is the case in order to maintain proper performance. If warranted, changes to the risers should be made based on the type of system, depending on whether it has a double riser configuration, or uses an oil separation system. After the retrofit, the contractor should observe oil levels in the separator, reservoir, and/or crankcase to ensure that proper oil return is occurring.

• Refrigerant charge: Charge level should be checked at the receiver and adjusted to ensure agreement between the level of charge and the system’s needs after the retrofit.

• Receivers: Standard maintenance checks should be performed.

  1. 5.       Controls and Calibration

After the necessary physical alterations to the compressor packs are made, existing control systems should be recalibrated to ensure proper performance. Controls that should be examined by the commissioning engineer include:

• Variable-frequency drive (VFD) systems;

• Cylinder unloading;

• Building energy management systems (EMS);

• Defrost control systems; and

• Other control systems and schemes.

  1. 6.       Saturated Gas Defrost

If the pack is equipped with the capacity to accommodate saturated gas defrosting of coils, the solenoid valve on the main liquid line or the discharge differential valves should be evaluated for compatibility with the new system operating parameters and adjusted or replaced if necessary.

  1. 7.       Heat Reclaim

If the pack contains the capacity to perform heat reclaim, calculations should be performed to evaluate the new heat output of the pack when operating in conjunction with the newly retrofitted cases. With reduced heat output, the existing heat reclaim coil could potentially prove to be oversized. If changes to the compressors have been made, this is likely.

  1. 8.       Refrigerant Piping and Expansion Valves

The significant decrease in refrigeration load due to the addition of doors on cases has the potential to affect many components of the refrigeration system, including the refrigerant line runs and the case expansion valves. Generally, the existing liquid and suction lines will remain appropriate in size to serve the retrofitted cases. However, attention should be paid to the suction riser in order to ensure adequate refrigerant velocity, and thus proper oil return. The design engineer coordinating the case retrofit should conduct sufficiently detailed system evaluation and flow calculations to ensure that the line sizes utilized will be capable of properly returning a sufficient capacity of refrigerant and lubricant while maintaining the desired properties.

Expansion valves attached to each individual coil in the display cases serve the critical function of controlling coil superheat, and will require changes to accommodate the markedly different refrigerant flow properties precipitated by the change in the case configuration during the retrofit. For expansion valves with removable orifices, a compatible orifice properly sized for the new refrigerant flow level may be available. In other instances, expansion valves will need to be replaced altogether. During system analysis and modelling, the design engineer should analyse the anticipated heat loads and refrigerant flow conditions, and choose properly sized valves for each display case accordingly. It is anticipated that expansion valves will likely need to be reduced one or two sizes to ensure correct superheat control at reduced refrigerant flow rates and increased evaporator temperatures.

If electronic expansion valves are in place, generally the valves will not need to be altered. However, the valve manufacturer’s literature should be reviewed in order to ensure the valves’ compatibility with the new system configuration.

Additionally, each case line-up contains a solenoid valve or evaporator pressure regulator (EPR if fitted) used to control case temperature. Solenoid valves used in either the liquid or suction lines can generally be retained, provided that the sizing of the lines is evaluated as described above to ensure a proper operating pressure across the valve. However, due to the fact that the reduction in load created by the retrofit allows for higher case suction temperatures, an EPR is preferred for optimal performance. Existing EPRs should be checked for proper performance at the new case loads. If possible, the common suction temperature downstream of the EPR should be raised in order to further reduce the power input requirement at the compressor rack.

  1. 9.       Condensers

Supermarket refrigeration systems generally use separate air-cooled condensers, most often located on the rooftop of the building, to reject heat to the ambient environment. In many cases, excess condenser capacity will already be accounted for by existing control and operation schemes. However, in some instances, removal of excess condenser capacity may be warranted. Additionally, operators in climates experiencing extreme winter cold or high summer temperatures should consider climatic factors when making modifications to their condensers.

  1. 10.   Discharge Risers

The discharge riser (the piping from the compressor rack outlet to the condenser) should be evaluated for proper sizing based upon the new system operating parameters. In many cases, the existing sizing will be adequate. However, if the retrofits were significant enough to create a sufficient impact on the given system, the line may need to be resized in order to ensure sufficient lubricant return to the compressor pack.

  1. 11.   Head Pressure Control

Condensers equipped with a head pressure control device, which regulates the head pressure to prevent it from falling below optimal condensing pressure during low ambient temperature conditions should be checked and resized if necessary.

  1. 12.   Subcooling

If the condenser features subcooling and the drop in case heat load is sufficient, the subcooler and the associated expansion valves may need to be resized.

  1. 13.   Condensing Units

In systems featuring condensing units, with a single display case being served by a dedicated remote condensing unit, the issue of load reduction is likely to have a more pronounced impact than in multiplex pack systems. This is due to the fact that the single condensing unit operates on demand based solely on the conditions in the case served, and is originally sized to the anticipated load of the case. Whereas a pack system often can be modified in a fairly straightforward manner to accommodate lower case loads (such as through disconnecting a compressor or adjusting existing controls), this may not be possible using the existing equipment in a dedicated remote-condensing unit. If the unit is left to run as is with a case load that is 50 percent or more below that for which it was originally designed, the condensing unit will be grossly oversized, and the result will be frequent compressor cycling. This will result in highly inefficient operation due to the high number of compressor and condenser fan starts and stops, as well as possible shortening of refrigerated product lifetime due to rapid warming and cooling cycles.

In light of the resulting discrepancy between case heat load and condensing unit capacity after a retrofit, one of two measures could be employed in order to bring the two values closer together. The first of these would be the employment of a suction line crankcase regulator or similar control device to hold the refrigerant flow so that the condensing unit experiences a reduced impact due to the decrease in load. However, since this step enables the condensing unit to operate in a manner similar to which it did with an open case, this means that the full energy savings will not be realized. Another measure, if feasible based on the physical size and location of the cases, is the consolidation of multiple cases onto single condensing units. In this instance, a condensing unit that was originally sized to operate a single display case could be reconfigured to serve two cases through rerouting of refrigerant piping and other adjustments. Proper calculations should be carried out in order to ensure that the existing condensing unit is capable of accommodating the peak loads of multiple cases.

  1. 14.   Electrical System

Retrofit operations, by design, have the intended result of significantly changing the electrical demand profiles of the display cases and refrigeration systems. Case electrical consumption may be reduced due to changes in lighting and fan power, while a compressor pack reconfigured for retrofitted cases may use, even in peak operation, far less electricity than it previously needed. While this is desirable from an energy-efficiency and cost-reduction standpoint, care must be taken to ensure that the building electrical system is still correctly sized for the refrigeration equipment per the relevant building regulations and safety codes. For example, existing circuit breakers may be grossly oversized and may not trip even in the case of an overload situation, which could present a serious safety hazard. A qualified engineer should be consulted to ensure that all building codes and electrical safety requirements are met, and that the building electricity supply and connections are properly sized for the new operating profile of the system. Display cases and refrigeration systems are generally labelled in a manner that reflects the necessary certification of the equipment. Changes to the physical composition of the cases by way of component swaps and additions, as well as changes to the case electrical system, would likely require recertification with these bodies. Similarly, any changes to the components of the pack may require recertification.

  1. 15.   System Recharging

Any work to the sealed portion of the refrigeration system will have required evacuation of the refrigerant in the system previous to the modifications being performed. Prior to restarting the system, the commissioning engineer should ensure that the areas of the system that have been evacuated are properly recharged to the necessary levels using the appropriate refrigerant. Particular attention should be paid to any system modifications that could result in a change in the required refrigerant charge. For example, due to the load reductions on the system, each case’s evaporator coil may require an increased charge, resulting in a need to add more refrigerant to the entirety of the system before it is returned to service.

This article is brought to you by Fridgehub – a major new industry website for manufacturers, distributers, service providers, operators and consumers of refrigeration, air conditioning and heat-pump (RACHP) products and services.

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BSRIA (owned by The Building Services Research and Information Association) has published a new guide to commissioning air systems.

The new Commissioning Air Systems guide explains how to commission ducted air distribution systems in buildings.  The commissioning process mainly comprises the setting to work of the system fans and the regulation (or proportional balancing) of system flow rates.

This new guide (BG49/2013) now replaces Commissioning Air Systems (AG 3/89.3) and Commissioning of VAV systems in buildings (AG 1/91). It explains how to commission ducted air distribution systems in buildings. The commissioning process mainly comprises the setting to work of the system fans and the regulation (or proportional balancing) of system flow rates.

A new edition of Commissioning Air Systems has been published for several reasons. Amendments to Part F and Part L of the Building Regulations require newly installed ventilation systems to comply with new standards and that reasonable provision for commissioning be made in order that systems don’t use too much fuel or power. Environmental assessment methods such as BREEAM, LEED and DREAM have focused the minds of building owners, operators, developers and designers on the benefits of a proficient, professional commissioning process. Technological advances in plant and equipment have also resulted in increasing importance being placed on commissioning.

This guide explains how to carry out procedures in order to comply with the standards outlined in CIBSE Commissioning Code A Air Distribution Systems (which sets out the normal standards of good practice accepted by the building services industry).

Chapters cover:

  • Design for commissionability
  • Commissioning facilities
  • The installation of commissionable systems
  • Site test instruments
  • On-site flow measurement techniques
  • Commissioning procedures
  • Example methods statements
  • Documentation (including editable proforma checklists in Excel)

Hard copies of the guide are now available for purchase at

This blog article is brought to you by Fridgehub – a major new industry website for manufacturers, distributers, service providers, operators and consumers of refrigeration, air conditioning and heat-pump (RACHP) products and services.

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A Guide to Common Refrigerants and Ozone Depletion Potential (ODP) and Global Warming Potential (GWP) are indicated below.

  • Ozone Depletion Potential (ODP) of a chemical compound is the relative amount of degradation it can cause to the ozone layer.
  • Global Warming Potential (GWP) is a measure of how much a given mass of a gas contributes to global warming. GWP is a relative scale which compares the amount of heat trapped by greenhouse gas to the amount of heat trapped in the same mass of Carbon Dioxide. The GWP of Carbon Dioxide is by definition 1.


closed refridgerant cycle

Guide to flammable refrigerants  Low GWP Refrigerants

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